Special Fasteners

Industries Served and Applications

Pooja Forge Ltd. serves many industries, as evidenced by its product applications and market reach. The key sectors include:

• Automotive: Fasteners for engine components, transmission systems, and chassis assembly, requiring high strength and corrosion resistance. For example, their high-tensile bolts are used in cylinder heads to handle combustion pressures.
• Engineering: Fasteners for heavy machinery and equipment, such as construction equipment and industrial robots, require robustness and reliability.
• Electric and Electronic: Precision fasteners for circuit boards, power tools, and electronic devices, with tight tolerances and specific material requirements to ensure electrical insulation or conductivity.
• Construction: Fasteners for structural integrity, including anchor bolts for foundations and specialized fasteners for pre-engineered buildings, ensuring strength and durability.

Product Range and Specifications

The product range includes a variety of special fasteners, each with unique features and applications. Below is a detailed description of the specified products:

• Special “T” Head Bolt: This bolt, characterized by a T-shaped head, provides a larger bearing surface for better torque distribution. It is made from high-tensile steel for durability. It is ideal for construction industry applications requiring high load-bearing capacity, such as structural assemblies, where it withstands lateral forces and fits into specific slots.
• Special Rivet: Available in forms like blind, solid, and semi-tubular, these rivets are crafted from aluminum, steel, or titanium. They offer strength, corrosion resistance, or lightweight properties, making them suitable for the aerospace and automotive industries. This is particularly true for joining materials to critical components like aircraft panels or vehicle frames.
• Special Bolt: These bolts are customizable for length, diameter, thread type (metric or unified), and material (carbon steel, alloy steel, stainless steel, etc.). Coating options like zinc, nickel, or chromium for enhanced corrosion resistance are versatile for engineering and construction applications, meeting specific customer needs for unique thread designs or performance under harsh conditions.
• Pressure Nozzle: This fastener combines fastening with nozzle functionality for precise pressure control. It is suitable for hydraulic or pneumatic systems. It is integral in the electric and electronic sectors, ensuring secure fastening while allowing fluid or gas flow. It is commonly used in industrial machinery for pressure regulation.
• Hex Socket Plug: Made from durable materials, it features a hexagonal socket for easy insertion and removal using a hex key. Commonly used in electrical enclosures, machinery, and automotive parts, it covers and protects threaded holes, enhancing safety and aesthetics. It has applications in control panels and engine assemblies.
• Double “D” Head Collar Sleeve: This sleeve has an unusual double D-shaped head for specific fitting requirements, often used in torque transmission systems. It is ideal for the engineering and automotive industries where a non-rotational interface is needed, such as in drive shafts or assembly lines, ensuring precise alignment and torque transfer.
• Special “T” Bolt: A variant of T-headed fasteners, it can be customized for dimensions and materials to meet specific needs. It suits construction and engineering applications where standard T-head bolts do not suffice, offering tailored solutions for unique assembly requirements, such as heavy machinery or structural frameworks.
• Ball Pin With Socket On Shank Head: This fastener features a ball pin for pivoting or movement, providing flexibility in assemblies. It benefits suspension systems and articulation points in the automotive and machinery industries. This allows for movement in dynamic applications like vehicle suspensions or robotic joints, ensuring adaptability and durability.

Quality Assurance and Certifications

Quality is central to Pooja Forge Ltd.’s operations, with a commitment to zero defects. They have implemented an Integrated Management System covering several certifications:

• ISO/TS 16949:2002: Specifically designed for the automotive industry, ensuring quality management processes meet high standards, applicable to other sectors as well.
• ISO 14001:1996: Demonstrates commitment to minimizing environmental impact.
• OHSAS 18001:1999: For occupational health and safety, ensuring a safe working environment for employees.

Market Position and Competitive Advantages

Pooja Forge Ltd. positions itself as a leader in the special fasteners market in India, with several competitive advantages:

• Experience: Over 40 years in the fastener industry, providing deep expertise and a proven track record.
• Production Capacity: With a capacity of over 40,000 metric tons per year, they can handle large orders efficiently. Their spare capacity is 2,000 metric tons per month across their product range.
• Vertical Integration: All processes, from tool manufacturing to raw material processing, are in-house, giving them control over quality and cost.
• Innovation: The use of the latest CAD technology and advanced machinery ensures that their fasteners are at the forefront of technological advancements, with quick response times for developing updated products.
• Customer-Centric Approach: Their business policy focuses on customer satisfaction. They have a history of providing custom-made solutions at the right cost, leading to a growth in turnover from US$0.8 million in 1988-89 to US$15 million in 2003-04 and over 30% annual growth with OEMs.
• Global Reach: Supplying over 200 customers worldwide, they can effectively serve international markets by understanding global customer requirements.

Pooja Forge Ltd. appears to be a robust and reliable special fastener manufacturer in India, with a strong foundation of quality, innovation, and customer satisfaction. Their extensive product range, catering to diverse industries, and commitment to meeting international standards position them as a leader in the market. Pooja Forge Ltd. offers a compelling combination of experience, capacity, and global reach for businesses seeking specialized fastener solutions.